AAC Waste Recycling System

For autoclaved aerated concrete (AAC) panel manufacturers, waste disposal has long been a major pain point. At a typical rejection rate of just 3%, a single production line generates roughly 30 cubic meters of panel waste every day. That’s not only a significant occupation of plant floor space but also a growing environmental liability.

Traditional crushing with excavators brings its own set of problems:

● Steel reinforcement must be manually picked out – a slow, labor-intensive process.
● Dust emissions pollute the workshop and surrounding area.
● The crushed material remains largely unusable, forcing manufacturers to pay for off-site disposal while missing out on potential circular-economy value.

Our Solution

Ukeyer Intelligent has developed the AAC Waste Recycling System – a purpose-built, automated solution that transforms waste into reusable feedstock. Key benefits include:

● Efficient Separation – automatically removes steel reinforcement without manual intervention.
● Clean Operation – advanced dust-control technology keeps emissions well within environmental standards.
● Maximum Utilization – processed material can be reintroduced into the production line, reducing virgin material consumption and cutting waste hauling costs.
● The Crushing Mashine icluding grinding and conveying. Single-stage crushing to 20–30 mm particles. Two-stage crushing to a fine sand-like state of <5 mm. hree-stage processing: shredding to 20–30 mm → hammer crushing to <5 mm → feeding into a pipeline mill to grind into slurry.

With our system, manufacturers turn a daily liability into a sustainable asset – lower costs, cleaner workshops, and a genuine step toward zero-waste production.